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Digital Factory Accelerator

Digital Factory Accelerator

In an era where digital transformation is pivotal to staying competitive, our Digital Factory Accelerator is designed to seamlessly integrate advanced technologies and innovative processes into your manufacturing operations. By leveraging state-of-the-art IoT, AI, and data analytics, we enable real-time monitoring, predictive maintenance, and efficient resource management. Our solution not only enhances operational efficiency and productivity but also provides the flexibility to adapt to changing market demands and technological advancements. With our Digital Factory Accelerator, you can confidently embark on your digital industrial transformation journey, achieving greater agility, sustainability, and business growth.

The Digital Factory Accelerator menu includes:

  • Production Management & Optimization
  • Advanced OEE Solution
  • Manufacturing Record Traceability
  • Facility Status Monitoring


 
 
 
 
 
 

 
 
 
 
 
 
 

 
 
 
 
 
 
 

KEY BENEFITS

• Maximize assets utilization
• Reduce operational costs
• Reduce inventory
• Drive Continuous Improvement programmed
• Empower operators and teams with visual data in real-time
• Standardize operations and enforce business process with ISA 95 standard
• Leverage Manufacturing Operation Management for the foundation of factory digital transformation
• Demonstrate regulatory compliance to enhance quality

KEY FEATURES

• Production Scheduling & Optimization
• Production Execution Management
• Production Specification Management
• Production Quality Management
• Inventory Management
• Consumption Management
• Downtime Management
• Data Collection & Acquisition
• Label Printing
• ERP Integration

KEY BENEFITS

• Gain visibility into key performance indicators for line and equipment performance.
• Enable operators and decision makers to take quick action to enhance plant productivity and performance
• Improve asset use to correct bottlenecks and downtime
• Improve the predictability of order fulfillment, with accurate planned vs. actual information
• Determine and eliminate plant capacity losses with new insights from performance history data
• Continuously improve operational efficiencies and plant throughput
• Reduced overhead expenses by saving on time and reporting and real-time efficiency

KEY FEATURES

• Centralization Of Monitoring
• Analyze Production Performance
• Product Quality Analysis
• Efficiency Root-cause Analysis
• Equipment Scheduling Optimization Analysis
• Equipment Performance Analysis
• Production Downtime Data Collection & Analysis
• Mean Time Between Failure & Mean Time To Repair Analysis

KEY BENEFITS

• Error-prone paperwork is eliminated
• Enhanced supply chain visibility
• Increased automation of data capture and information management for decision support
• Improved inventory velocity and reduced production order lead times.
• Lower variance in production results, less scrap and rework
• Reduced risk of managing product recalls or production emergencies
• Reduced costs of production and of regulatory compliance
• Secured brand equity and customer satisfaction

KEY FEATURES

• Production Scheduling & Optimization
• Traceability with RFID, QR or Barcode
• Searching upstream / downstream flow
• Discovering Defective Products In Production
• Real-time Connecting And Tracking
• Auto Reporting & Alerting
• Paperless Transforming

KEY BENEFITS

• Increases reliability through automation
• Eliminates the need for manual data collection.
• Near real-time monitoring machine’s status
• Alarms and system-wide monitoring enable operators to quickly spot and address problems.
• Operators can use powerful trending capabilities to detect future problems, provide better routine maintenance of equipment and spot areas for improvement.
• Historians provides the ability to view data in various ways to improve efficiency.

KEY FEATURES

• A wide variety of devices are supported via industry standards or custom protocols.
• Providing decision-makers with real-time data and dynamic dashboards containing meaningful information
• Storage full-resolution of data acquisition, without filtering
• Configurable condition-based alarms allow for the monitoring of complex alarm conditions.

Digital Accelerators

Voice of Customers

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Reducing Defect Rate by 30% through IoT-Enhanced Product Inspection.

Partnering with Hitachi, Hitachi Digital Services Vietnam – a professional & trusted IT solutions provider from 2018. We’ve transformed our manufacturing processes with Hitachi Digital Factory Accelerator to address challenges, achieve higher product quality performance & operational efficiency in our 3 factories with more than 20 production lines. Following the report in 2023, we improved manufacturing quality by reducing defect rate by 30% and applying IoT to product inspection.”

Mr. Yoshimura Masaki

QA/QC General Manager

Reducing Defect Rate by 30% through IoT-Enhanced Product Inspection.
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Partnering with Hitachi Digital Services Vietnam will help us transform our journey to create values for both our business & customers.

At Manulife, one of our core values is obsessing about customers. We focus on building a knowledgeable and dedicated team that provides customers with simple, efficient, and quick solutions. 

We believe that partnering with Hitachi Digital Services Vietnam will help us transform our journey to create values for both our business & customers.”

Mr. Amit Chopra

Chief Information Officer

Partnering with Hitachi Digital Services Vietnam will help us transform our journey to create values for both our business & customers.
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FlexBA® allows easy integration with existing systems and adapts flexibly to new suppliers and requirements.

FlexBA® system not only helps us to integrate with existing systems at the time of deployment but also when there are new suppliers and new requirements the integration is still very flexible and easy.”

 

Mr. Tran Viet Huan

Chief Technology Officer

FlexBA® allows easy integration with existing systems and adapts flexibly to new suppliers and requirements.
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Very HAPPY!!!

Hitachi helps us to complete the project on time and their support has been excellent. I’ve been very pleased and very content with the way that the project moved weekly meeting, errors corrected on time in place, and we managed to Go-Live as expected. And now, we are in the hyper care mode, which for us is very important to make sure that we Go-Live correct and that we can do everything we needed to do and so far. Very happy!

Mr. Liam Gordon Guise

Senior Vice President for the Regional BU TOA Vietnam Country Director

Very HAPPY!!!
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High Praise for Hitachi DSVN's Factory Automation Services and Professionalism.

Hitachi DSVN (formerly known as Global CyberSoft) has provided factory automation services at the IBM microelectronics division factory automation to support our 300mm facility in Fishkill, NY. The IBM Fishkill staff has a high regard for the professionalism and work ethic of the Hitachi DSVN team.”

Eric Wenger

Emerging Markets Sourcing

High Praise for Hitachi DSVN's Factory Automation Services and Professionalism.
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Hitachi DSVN's Offshore Development Team Enhances Quality and Delivers Under Pressure for Myriad MSD Project.

Hitachi DSVN (formerly known as Global CyberSoft) has been providing us with an offshore development team for now 2 years, working on an critical project for one of our key customers in Myriad MSD. While working under pressure, the team has continuously improved the overall quality of the deliverables. Hitachi DSVN proved to be able to meet our growing requirements over the time, and the team stays dedicated. Definitively a satisfaction.”

Stan Dion

Project Manager

Hitachi DSVN's Offshore Development Team Enhances Quality and Delivers Under Pressure for Myriad MSD Project.