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Digital Factory Accelerator

In an era where digital transformation is pivotal to staying competitive, our Digital Factory Accelerator is designed to seamlessly integrate advanced technologies and innovative processes into your manufacturing operations. By leveraging state-of-the-art IoT, AI, and data analytics, we enable real-time monitoring, predictive maintenance, and efficient resource management. Our solution not only enhances operational efficiency and productivity but also provides the flexibility to adapt to changing market demands and technological advancements. With our Digital Factory Accelerator, you can confidently embark on your digital industrial transformation journey, achieving greater agility, sustainability, and business growth.

The Digital Factory Accelerator menu includes:

  • •   Production Management & Optimization
  • •   Advanced OEE Solution
  • •   Manufacturing Record Traceability
  • •   Facility Status Monitoring


 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 

KEY BENEFITS

  • Maximize assets utilization
  • Reduce operational costs
  • Reduce inventory
  • Drive Continuous Improvement programmed
  • Empower operators and teams with visual data in real-time
  • Standardize operations and enforce business process with ISA 95 standard
  • Leverage Manufacturing Operation Management for the foundation of factory digital transformation
  • Demonstrate regulatory compliance to enhance quality

KEY FEATURES

  • Production Scheduling & Optimization
  • Production Execution Management
  • Production Specification Management
  • Production Quality Management
  • Inventory Management
  • Consumption Management
  • Downtime Management
  • Data Collection & Acquisition
  • Label Printing
  • ERP Integration

KEY BENEFITS

  • Gain visibility into key performance indicators for line and equipment performance.
  • Enable operators and decision makers to take quick action to enhance plant productivity and performance
  • Improve asset use to correct bottlenecks and downtime
  • Improve the predictability of order fulfillment, with accurate planned vs. actual information
  • Determine and eliminate plant capacity losses with new insights from performance history data
  • Continuously improve operational efficiencies and plant throughput
  • Reduced overhead expenses by saving on time and reporting and real-time efficiency

KEY FEATURES

  • Centralization Of Monitoring
  • Analyze Production Performance
  • Product Quality Analysis
  • Efficiency Root-cause Analysis
  • Equipment Scheduling Optimization Analysis
  • Equipment Performance Analysis
  • Production Downtime Data Collection & Analysis
  • Mean Time Between Failure & Mean Time To Repair Analysis

KEY BENEFITS

  • Error-prone paperwork is eliminated
  • Enhanced supply chain visibility
  • Increased automation of data capture and information management for decision support
  • Improved inventory velocity and reduced production order lead times.
  • Lower variance in production results, less scrap and rework
  • Reduced risk of managing product recalls or production emergencies
  • Reduced costs of production and of regulatory compliance
  • Secured brand equity and customer satisfaction

KEY FEATURES

  • Production Scheduling & Optimization
  • Traceability with RFID, QR or Barcode
  • Searching upstream / downstream flow
  • Discovering Defective Products In Production
  • Real-time Connecting And Tracking
  • Auto Reporting & Alerting
  • Paperless Transforming

KEY BENEFITS

  • Increases reliability through automation
  • Eliminates the need for manual data collection.
  • Near real-time monitoring machine’s status
  • Alarms and system-wide monitoring enable operators to quickly spot and address problems.
  • Operators can use powerful trending capabilities to detect future problems, provide better routine maintenance of equipment and spot areas for improvement.
  • Historians provides the ability to view data in various ways to improve efficiency.

KEY FEATURES

  • A wide variety of devices are supported via industry standards or custom protocols.
  • Providing decision-makers with real-time data and dynamic dashboards containing meaningful information
  • Storage full-resolution of data acquisition, without filtering
  • Configurable condition-based alarms allow for the monitoring of complex alarm conditions.

left-quote-yellowPartnering with Hitachi, Hitachi Digital Services Vietnam – a professional & trusted IT solutions provider from 2018. We’ve transformed our manufacturing processes with Hitachi Digital Factory Solutions to address challenges, achieve higher product quality performance & operational efficiency in our 3 factories with more than 20 production lines. Following the report in 2023, we improved manufacturing quality by reducing defect rate by 30% and applying IoT to product inspection.”

Mr. Yoshimura Masaki

QA/QC General Manager